About us

Four decades of wear-resistant castings

Melco Precisions Pvt Ltd, trading as Melco Castings, specialises in high chrome, Ni-hard white iron, manganese steel and heat-resistant steel castings for crushing, shredding and high-temperature duty.

Company overview

We manufacture custom wear parts and heat-resistant castings, principally for the aggregate, metal recycling, cement, mining and waste-to-energy industries. Our range covers blow bars, shredder hammers, grates and grids, impactor hammers, roller tyres, grate bars and precast machine augers.

Production runs across two integrated facilities with in-house capability from research and design through to final finishing. Annual capacity is approximately 3,000 tonnes, with individual castings from 5 kg to 2,000 kg.

Our principal export markets are United States and Australia. We also supply South Africa, Zambia, Congo, Ghana, Russia, Spain, United Kingdom, Germany, UAE, Yemen, Morocco, Algeria and Tunisia.

Shredder hammers and wear parts palletised for export at the Melco Castings works

Our mission

We don't just sell. We listen. Most wear problems have a cause that is specific to the machine, the feed and how the plant is run. Understanding that first is what lets us recommend a grade that actually lasts longer, rather than simply quoting the part that was asked for.

Our vision

To be the supplier our customers call when turnaround matters. A crusher or shredder standing idle costs more per day than the castings it is waiting for, so we plan production and freight around the date the plant needs the parts.

Certification

ISO 9001:2015 certified

ISO 9001:2015 Quality Management Systems

Melco Precisions Pvt Ltd is certified to ISO 9001:2015 for the manufacture and supply of ferrous and alloy steel castings, assessed by Royal Assessments Pvt Ltd.

Standard
ISO 9001:2015
Scope
Manufacture & supply of ferrous and alloy steel castings
Certificate number
E20240510901
Certified since
31 May 2024
Valid until
30 May 2027
Registrar
Royal Assessments Pvt Ltd (RAPL), Noida, India
Accreditation
EGAC (an IAF MLA signatory)
ISO 9001:2015 certificate issued to Melco Precisions Pvt Ltd by Royal Assessments Pvt Ltd, certificate number E20240510901, valid until 30 May 2027
ISO 9001:2015 certificate, Melco Precisions Pvt Ltd

Material test certificates

Chemical composition and mechanical property certificates issued per heat, supplied with every shipment.

Export documentation

Certificate of origin, ISPM-15 packing compliance and shipping documentation prepared for each export consignment.

Third-party inspection reports

Independent inspection arranged on request, including SGS, Bureau Veritas and customer-nominated agencies.

Why choose us

What working with Melco looks like

  • We will tell you which grade to run Feed, machine and failure mode decide whether you need high chrome, manganese or a martensitic grade. We ask before we quote, rather than shipping a single default alloy.
  • A worn part is enough to start Mounting faces don't wear, so our pattern shop can recover the original geometry from a used casting when no drawing exists.
  • Heat treatment stays in-house Cycles are computer-controlled and recorded against the heat number, not subcontracted and hoped for.
  • Certificates travel with the castings Chemical, hardness and dimensional results per heat, plus origin and ISPM-15 packing documents for export consignments.
  • Weight-matched sets as standard Blow bars and hammers are weighed and paired so rotor balance holds across a full change-out.
  • Export packing done properly Palletised, strapped, edge-protected and marked with part and heat numbers, with loading plans supplied for container shipments.

A note on machine and brand names

Melco Castings is an independent manufacturer of replacement wear parts. Machine and OEM names are used only to identify the equipment our castings fit. We are not affiliated with, endorsed by, or a distributor for any of these manufacturers.

Need a wear part quoted?

Send a drawing, a sample or just the machine model. We will confirm the fit and come back with a grade recommendation and a firm price.